The continuous production & process plants represents a huge investment. They are designed for a floor service life time in excess of 30 years, so the durability of the protection for these assets is a very important requirement. Every nonscheduled down time for essential repairs or maintenance means a serious financial loss to the plant. It is always essential to ensure that the strength of the flooring system is able to accommodate the stresses generated over floor. This includes the mechanicalandchemical resistance, plus ease of cleaning,and dust prevention etc.,
The flooring is most operational part of any Industrial, Commercial, Residential or Institutional buildings. The floor is heavily exposed to physical and chemical abuses, load due to traffic of forklift & trollies, abrasion due to mechanical wear, stress, chemical resistance to spillages from occasional to continuous immersion, temperature, snow, ice melting chemicals such as rock salt, slip resistance, impact resistance, fire resistance, conductivity, aesthetics, rapid curing, anti-bacterial and permeability to liquids. In addition, the problems of poor design, poor construction, low standards of maintenance and repair, or a combination of all three reduces the floor design life. In this high demanding industrial environment, concrete surface fails. Also concrete substrate is porous in nature thus when water, oil and other fluids enter into concrete, the reinforcing steel corrodes.Tosustain and maintain the industrial floor a protection ismust.
Monarch's FloorClad Screeds & Toppings offers highly chemically and mechanically resistant, seamless high performance flooring systems to enhance floor design life and for the ultimate convenience of easy to clean surface with increased resistance to liquid penetration. These refurbishments & protective lining systems are predominantly based on Cement, Acrylic, Epoxy, Polyurethane resins and hybrid technologies. The toughness and durability of the hygienic coating along with choice of attractive colors suits to variety of environmental conditions. The coated decorative surface presents ideal and pleasant working atmosphere resulting in productivity improvement.
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FloorClad EPC is a three part solvent-free combination of epoxy resin,modified amine hardeners filled with specially graded and selected high crushing strength, chemically inert aggregates Used for permanent repairs to concrete structure and cementitious substrates where strength, impermeability to water and resistance to aggressive chemicals is essential. Ideally suited for maintaining engineering, chemical handling and processing plants. It is applied by trowel as a durable chemical resistant repair mortar.The minimum thickness is 5mm.The maximum thickness is 50mm.
The smooth impervious surface finish provides an easily cleaned and hygienic surface with excellent resistance to chemical and mechanical attack provided as a thin layer topping underlayment for FloorClad epoxy toppings. The mixed mortar can easily be laid by trowel to a joint less, abrasion and chemical resistant topping. Where situation demands, the aggregate content can be reduced to yield a self-sealing mortar.
FloorClad EMS3000 is a three part solvent-free combination of epoxy resin, modified amine hardeners filled with specially graded and selected high crushing strength, chemically inert aggregates. The cured mortar offers an extremely high strength floor screed with exceptional resistance to the surface mechanical wear and attack from chemical spillage, is impervious and, at the same time, has a safe non-slip finish for personnel and vehicular traffic. It is laid by trowel as a durable chemical resistant screed at 3 to 4 mm thickness depending on the requirement. It is ideal for re-profiling worn and damaged floors when applied to concrete surface, it provides a non-skid high strength flooring capable of withstanding extremely high loading and wear.
FloorClad EMS5000 is a three part solvent-free combination of epoxy resin, modified amine hardeners filled with specially graded and selected high crushing strength, chemically inert aggregates. The cured mortar offers an extremely high strength floor screed with exceptional resistance to the surface mechanical wear and attack from chemical spillage, is impervious and, at the same time, has a safe non-slip finish for personnel and vehicular traffic. It is laid by trowel as a durable chemical resistant screed at 3 to 6 mm thickness depending on the requirement. It is ideal for re-profiling worn and damaged floors when applied to concrete surface, it provides a non-skid high strength flooring capable of withstanding extremely high loading and wear.
Epoxy based Seal Coat to level the porous /imperfection/depressions/irregularities in epoxy mortar screed surface like FloorClad EMS 5000/FloorClad IRS 5000
FloorClad FPC mortar is supplied as a ready to use dry powder requiring only the addition ofwater to provide a very fast set repair in concrete #oors and pavements and is particularly useful where traffic must be kept #owing.The quick setting mortar will accept pedestrian and vehicular traffic in 2 hours. FloorClad FPC mortar will be of particular interest to industrial maintenance engineers, transport managers, airport authorities or any place where that pot holes in concrete cause a hazard to pedestrian and wheeled traffic.
FloorClad SP mortar is supplied as a ready to use dry powder requiring only the addition ofwater to produce a high strength mortar with non-shrink property along with controlled expansion characteristics. It is used for patching and replacement of worn out areas, filling of holes or depressions in concrete floor slabs in factories, go downs, commercial or domestic buildings
Supplied as a dry, grey powder which requires only the addition of water to produce a smooth free flowing and self levelingmaterial as industrialwearing course or for reinstatement of existing floors for use in areas that are subjected to both foot and forklift traffic. This is especially useful where specified floor tolerances have not been achieved or where, for speed of installation, the concrete floor has been left with a tamped finish such as Warehouses, Light to medium engineering operations, Car park etc., it provides a self leveling, cementitious sub floor/ underlay for a wide variety of floor finishes which require a smooth level substrate, such as tiles, carpeting, vinyl sheeting, linoleum, rubber and other sheet flooring. Additionally, it canbeused directly on in situ or precast floors to provide smooth level surface without screeding.
FloorClad SCS50 is supplied as a dry, grey powder which requires only the addition of water to produce a smooth free flowing and thick bed self level lingmaterial as industrialwearing course or for reproo!ngof existing floors for use in areas that are subjected to both foot and forklift traffic within 10 hours. This is especially useful where specified floor tolerances have not been achieved or where, for speed of installation, the concrete #oor has been left with a tamped finish such as Warehouses, Light to medium engineering operations, Car park etc., FloorClad SCS50 can be applied in excess of 50 - 80 mm, with 20mm stone aggregate at spreadrate of 3-5Kg/m².
FloorClad WEC3000 is a 4 part epoxy modified cementitious #oor screed flooring, provides a high strength floor topping with very good resistance to surface mechanicalwear . It has a safe nonslip !nish for personnel and vehicular traffic. In areas where high degree of cleanliness is required the surface of FloorClad WEC3000 can be sealed with FloorClad EFC or any other FloorClad epoxy resin floor coating systems. Ideally suitedfor dry areas in engineering plants, oil refineries and paint workshops and also forwet areas such as dairies, foodindustries, breweries etc., that are continuously exposed to water.
FloorClad PC 2000 is a Four -component urethane modified cementitious flooring system formulated to withstand harsh and demanding environments. It combines the most demanding performance characteristics – resistance to impact, abrasion, chemicals and thermal attack. A urethane (polyurethane) binder is combined with Portland cement and graded aggregates to deliver superior performance characteristics. This unique combination of urethane-cement and graded aggregates makes the flooring system resistant to high levels of moisture vapour transmission. It can be installed with integral cove base for areas requiring sanitary seamless wall to floor transition. Floor Clad PC 2000 is a seamless self-levelling, medium to heavy duty, solid coloured, Four -component, urethane modified cementitious flooring system designed to provide excellent resistance to abrasion, impact, and chemical attack. FloorClad PC 2000 can be broadcasted to increase surface texture and slip resistance. FloorClad PC 2000 is typically applied at 5mm to 8mm in thickness.
FloorClad SL 500 |
Self Levelling Epoxy Floor Topping @ 0.5mm thickness |
 
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FloorClad SL 1000 |
Self Levelling Epoxy Floor Topping @ 1mm thickness |
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FloorClad SL 2000 |
Self Levelling Epoxy Floor Topping @ 2mm thickness |
Designed for use in wide range of industrial environments where a lasting solution to floor maintenance problems is required. It provides a dense, impervious, colored and chemically resistant floor surface which is hygienic and easy to clean. It provides a smooth, light-reflective surface. The product is recommended for light duty foot, trolley, pallet truck and rubber wheeled fork lift traffic.
SL2000PU is 4 part system, that is laid by serrated trowel, provides an impermeable, hard floor topping with exceptional resistance to mechanical wear and chemical spillages. The cured topping produces a non-slip surface for pedestrian and wheeled traffic especially breweries, dairies, soft drinks production etc.
FloorClad CR1000 is a highly chemically resistant Novaloc epoxy coating/ topping system. It is a complete protection system for concrete and other hard substrates where aggressive chemical spillages occur and where high wear resistance is required. It is principally designed for chemical resistance in the processing industry and for wide spectrum of chemicals.
FloorClad SL5000WB provides smooth, dense, matt finish, fast curing and water vapor permeable seal to concrete. The cured filmis resistant tomostoils and liquids as well as to abrasion and impact.The permeability of concrete allows it to be applied on damp substrates and green concrete (1day old).
FloorClad DC is easily cleaned, attractive floor coating in areas where high resistance to chemical attack is required. It can also be used as a final coating and sealer for epoxy floor screeds to provide a more durable and easily cleaned surface for application in two coats to achieve a total dry film thickness of 90 microns.
FloorClad PC 400 is a Four -component urethane modified cementitious flooring system formulated to withstand harsh and demanding environments. It combines the most demanding performance characteristics – resistance to impact, abrasion, chemicals and thermal attack. A urethane (polyurethane) binder is combined with Portland cement and graded aggregates to deliver superior performance characteristics. This unique combination of urethane-cement and graded aggregates makes the flooring system resistant to high levels of moisture vapour transmission. It can be installed with integral cove base for areas requiring sanitary seamless wall to floor transition. Floor Clad PC 400 is a seamless self-levelling, medium to heavy duty, solid colored, Four -component, urethane modified cementitious flooring system designed to provide excellent resistance to abrasion, impact, and chemical attack Ant slip grains can be broadcasted to increase surface texture and slip resistance. FloorClad PC 400 is typically applied at 5mm to 8mm in thickness.
Floor Clad PC 5000 is a three part, resin rich, water dispersed, high strength, smooth trowel grade, coloured polyurethane modified, cement and aggregate screed suitable for #oors subject to heavy loading, abrasion and chemical exposure. It has a texturedaggregate surface providingmediumtoheavy pro!le slip resistanceandis typically installed at4to 6mmthickness. In areas subject to heavy loading, abrasion and high chemical exposure, to provide a hardwearing surface, such as in Food processing plants, in wet or dry process areas, freezers and coolers, thermal shock areas Chemical plants, Laboratories,Workshops etc.,
The epoxy based 3 component cove base surface applications to form #oor-wall joint, wall-wall joint and ceilingwall joints. The perimeter edge size of 2”, 3”and 4” or sanitary seal with the use of a marginal trowel or other cove base application tools. FloorClad EC has excellent resistance to abrasion and sag resistance. They are used in conjunction with FloorClad topping and coating systems. It is typically employed wheremaximumsanitation/hygiene is required as it provides a roundedandsealed corner,making the junction at verticalandhorizontal interfaces easier toclean.
Highly visible and long lasting walkways, gangways, aisles and line marking is a time and cost effective solution to indicate safe traffic management plans and to clearly demarcate hatched and work areas. The prevention of workplace hazardous incidences continues to be paramount for all industries as they aim to ensure an efficient, safe and injury free environment. A business's ability to highlight designated pedestrian and vehicular traffic areas is an essential component in eliminating accidents involving machinery and vehicles. Line markings can also be applied to epoxy #oor coatings applied resin Floors for fork lift identi!cation, pallet droplocations,Machinery location, Manwalkingways etc.,
The epoxy based 3 component cove base surface applications to form #oor-wall joint, wall-wall joint and ceilingwall joints. The perimeter edge size of 2”, 3”and 4” or sanitary seal with the use of a marginal trowel or other cove base application tools. FloorClad EC has excellent resistance to abrasion and sag resistance. They are used in conjunction with FloorClad topping and coating systems. It is typically employed wheremaximumsanitation/hygiene is required as it provides a roundedandsealed corner,making the junction at verticalandhorizontal interfaces easier toclean.